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Course Content


  • 41 lectures

  • 80h Duration

  • Modes of heat transfer
  • Thermal expansion & differential thermal expansion
  • Basic overview of different types of heat transfer equipment
  • Classification of STHEs - ...Read More
  • Components of STHE units
  • General guidelines of fluid allocation
  • Basic heat transfer equations
  • Tube pitch and tube layout patterns
  • Types of baffles
  • Flow arrangements - ...Read More
  • Shell side flow fractions and their importance
  • Type of tube-to-tube sheet joints and their importance
  • Design codes - ...Read More
  • Mechanical design aspects of STHEs that have an impact on thermal design
  • Purpose of thermal design & minimum data required
  • Logical steps for doing manual thermal design calculations
  • Vibration analysis in STHE units
  • Using HTRI software for thermal design of STHE units
  • Case study (One only)

  • Modes of heat transfer in ACHE units
  • Thermal expansion & differential thermal expansion
  • Basic overview of different types of heat transfer equipment
  • Classification of ACHEs - ...Read More
  • Components of ACHE units
  • Construction types - ...Read More
  • Flow arrangements - ...Read More
  • Basic heat transfer equations
  • Tube pitch
  • Tube layout patterns - ...Read More
  • Design codes - API 661, TEMA and ASME
  • Brief information on mechanical design aspects
  • Mechanical design aspects of ACHEs that have an impact on thermal design
  • Purpose of thermal design & minimum data required
  • Logical steps for doing manual thermal design calculations
  • Using HTRI software for thermal design of ACHE units
  • Some major requirements in ACHE units as per design codes
  • Other aspects - ...Read More
  • Factors that affect sizing of ACHE units - ...Read More
  • Sizing philosophy - CAPEX only OR CAPEX + OPEX
  • Case study (One only)

Certificate

Certificate

Know Your Trainer

Senior Thermal Design Specialist Process & Thermal Infrastructure Consultant

Meet Your Mentor:Ramakrishna K

  • 33+ years of extensive industrial experience in process engineering and thermal analytics.
  • Highly distinguished expert in advanced thermal design and heat transfer equipment engineering.
  • Successfully designed and delivered 1000+ heat transfer units active in global refineries.
  • Proven elite track record in solving complex, high-stakes refinery process design engineering challenges.
  • Mentors a broad spectrum of minds, ranging from fresh graduates to senior engineers with 15+ years of scope.
  • Renowned for delivering practical, industry-focused corporate training in real-world engineering scenarios.
33+Years Industrial
Experience
1000+Thermal Units Active
Worldwide
1.2M+USD Cost Savings
Contributed
5+ CountriesGlobal Field
Expertise

Core Engineering & Design Expertise:

  • Thermal Spectrum Mastery: End-to-end design specialization in Shell & Tube Heat Exchangers (STHE), Air-Cooled Heat Exchangers (ACHE), Fired & Unfired Heaters, and Waste Heat Recovery Systems.
  • System Analysis & Control: Expert command over core plant frameworks including Energy Balance calculations, PFDs, P&IDs, and overall plant control philosophy.
  • Troubleshooting & Engineering: Hands-on specialist in Root Cause Failure Analysis (RCFA) and advanced debottlenecking operations for complex thermal setups.
  • Cross-Functional Compliance: Deep-level technical expertise in Piping Stress Analysis and heavy Pressure Vessel Design standards.

Distinguished Career Highlights & Milestones:

  • Prestigious Corporate Leadership: Handled top tier senior engineering roles at globally recognized organizations such as Thermax, BHPV, CH2M Hill, ISGEC, and JORD.
  • USD 1.2 Million Process Saving: Engineered custom optimization and structural changes that saved over USD 1.2M in critical industrial process layouts.
  • Global Operational Footprint: Supervised, certified, and audited massive process plant operations and equipment rollouts across India, the UAE, Iraq, Australia, Indonesia, and Sri Lanka.
  • Elite Engineering Mentor: Successfully drove customized high-impact management and technical onboarding modules tailored for cross-functional corporate teams.

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Reviews

Client

Sayali Jangam

Experience: 4 Years

L&T Hyrocarbon

It was a great experience during the Pressure Vessel Design training. I have gained very in-depth knowledge about all aspects of Design. It boosted my confidence and as a result the growth in my career has been significant.

Client

Belkacem Kisri

Experience: 5 Years

Bilfinger LTM Industrie SAS

This course is very good. In-depth knowledge about ASME code and Pressure Vessel, Heat Exchanger design & Nozzle Pro FEA. All the concepts are deeply explained. It has helped me enhance my knowledge and confidence.

Client

Elmigdad Omer

Experience: 4 Years

Doha Petroleum Construction Co. Ltd.

My thanks and appreciation to Mr. Sachin Pol for sharing his experience and his effort to make this course effective with technical knowledge and good engineering practices. A great learning experience!

Client

Raghuraman R

Experience: 17 Years

Technip Energies

This is the easiest and quickest way to learn the Code and static design. Very simplified method to make the concepts clear. Calculations are explained in very much detail.

Client

Mangesh Deshmukh

Experience: 14 Years

Toyo

Trainer is technically very perfect and is even a better mentor. The training Program is very organized and cleared all my doubts about static design. Even minute details are taken care of.

Client

Swati Bote

Experience: 10 Years

Worley

I have developed a thorough understanding about the various code requirements and calculations after doing this course. My approach towards Design has become more practical.

Client

Priyanka Burhanpure

Experience: 13 Years

Thermax Ltd.

The content of the course is well-organized and covers all the concepts, code requirements and manual calculations which you need very badly as a Design Engineer. I found this as the only course where you can ask your live project queries.

Client

Arvind Surve

Experience: 22 Years

Alfa Laval

The Quality of teaching is simply excellent! Highly explanatory animations for better understanding, which has made all the concepts very clear.

Client

Mauli Khandekar

Experience: 11 Years

GSEC

The ASME code is difficult to understand and interpret, but the Trainer has made it simple and interesting. The only course in which manual design calculations/problems are taught in-depth.

Client

Nikita Nimbalkar

Experience: 5 Years

TechInt

This is one of the best courses for Static Equipment Design Engineers. It's well-structured, easy to follow, and covers everything—from detailed explanations to manual calculations. A truly comprehensive and valuable course.

Client

Umesh Kulkarni

Experience: 25 Years

Thermax

A very good course. Detailed explanation about the basic concepts. I have gained a lot of knowledge of Pressure Vessel and Heat Exchanger Design. I would definitely recommend this course.

Client

Bhavik Modi

Experience: 10 Years

HLE Glascoat Ltd.

Great learning and experience. Their mentorship has really helped me to enhance my knowledge. This is such a comprehensive online platform for Static Equipment Engineers with manual calculations & Live Q&A sessions.

Client

Brahmananda Mohapatra

Experience: 14 Years

Shreno Engineering Ltd.

I have very much benefited from Live Q&A session as I was able to get the answers to my project queries. It has boosted my confidence and as a result I have successfully faced ASME U-stamp Audit. This training has really transformed my career.

Client

Harshil Thakarar

Experience: 2.5 Years

Meinhardt Group

I have very much benefited from Live Q&A session as I was able to get the answers to my project queries. It has boosted my confidence and as a result I have successfully faced ASME U-stamp Audit. This training has really transformed my career.

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